Emerson KJ3244X1-BA1

Details

Introduction of Emerson KJ3243X1-BK1

Emerson KJ3244X1-BA1 is a high-speed data transmission device that ensures real-time communication between field equipment and control systems so that equipment can immediately respond to foreseen control instructions, thus improving both the efficiency and accuracy of the production process. For example, in an automated production line, Emerson KJ3244X1-BA1 can quickly transmit instructions and status information between robots and other equipment in order to achieve accurate collaborative operations.

Specification of Emerson KJ3243X1-BK1

The power supply specifications local bus are rated 12 VDC, 600 mA; the field circuit has a rated value of 24 VDC, 40 mA.

As a serial interface card, Emerson KJ3244X1-BA1 allows stable data transmission that accommodates the data interaction between different devices in the industrial automation system so that the real-time characteristics and response speed of the system are assured.

This controller is able to automatically recognize all I/O interface channels in the subsystems. When an I/O interface is inserted, all the necessary general characteristics concerning the field device controlled by the particular I/O interface are revealed to the controller immediately, thus limiting the unproductive engineering work on configuration and easing user processes.

Shock and vibration: Emerson KJ3244X1-BA1 can withstand 10g sine wave for 11 milliseconds of vibration, 1mm peak to peak from 5 to 16 Hz, and 0.5g vibration from 16 to 150 Hz, thus operating stably from various mechanical vibration environments that might cause external physical interference and bring about communication failures.

Pollutant level: It meets airborne G3 class pollutant standards in accordance with ISA-S71.04-1985 and can operate normally in moderately polluted environments.

Protection level: IP20

Rotary keying system: This means that with the rotary keying system, there is I/O compatibility with the terminal block. The terminal block must be set with the key used therein that corresponds to the I/O card to ensure its correct installation and a reliable connection to this equipment.

Key Features of Emerson KJ3244X1-BA1

The DeltaV controller saves the installed information automatically every time the data is installed in it. In a similar manner, any online configuration changes made by the user in the controller are also saved by the system. This allows the system to always retain a complete record of all data utilized in the controller, and any online changes made, so that users can at their convenience view and trace the configuration information of the system whenever the need arises; this extremely fortifies system maintenance and fault-finding support.

2. Support for hot swapping: While normally powered, the unit may generally be inserted or removed without the controlled system operating. Specifically, when used with the Emerson KJ3244X1-BA1 system in such a way that it conducts dual DC/DC power, and the input power is either 24 VDC or 12 VDC, the wiring inductance of the primary circuit on the input power must be lower than 23μH; this permits the maintenance and replacement of equipment without interruption of system operation and further increase the system availability and maintainability.

Applications of Emerson KJ3244X1-BA1

Automotive Manufacturing Industry

1.Integration of equipment and control on the production line: The Emerson KJ3244X1-BA1 in the motor assembly shop can serve to link all kinds of automation equipment such as robotic welding system, automated conveyor line, tightening tools, etc. These devices are interconnected with the main control system through DeviceNet so as to collaborate and exchange data with each other. For instance, when the car body is placed on a conveyor line, it signals the robot welding system to begin welding operation at the appropriate time. At the same time, the tightening tool will automatically tighten the corresponding bolts depending on the production progress, thus providing the requisite efficiency and accuracy in the whole assembly process.

2.Data transmission of the quality inspection system: In the quality inspection of automotive parts, Emerson KJ3244X1-BA1 is able to transmit the inspected data from the inspection devices (such as the three-coordinate measuring instrument, visual inspection system) to the control system in real time. The control system judges the quality of the parts based on that; if unqualified products are found, orders can be immediately issued for controlling the related equipment for sorting or processing these unqualified products, ensuring the stability and consistency of product quality.

Food and beverage industry

1 . Monitoring and management of production equipment: In the production process of food and beverages, like filling production line and packaging production lines, Emerson KJ3244X1-BA1 can interlink with a variety of sensors, drives, and controllers. Through network communication, the operators may monitor in the central control room in real time the operational state, production parameters, and fault thief information of the equipment. For example, when the liquid level sensor of a filling machine has detected an abnormal liquid level, the information from the filling machine will be sent expeditiously to the control system through DeviceNet, enabling the operator to take timely measures for adjustments toward the sound implementation of the filling process, thereby improving production efficiency and product quality.

2. Automated control of logistics and warehousing systems: In the warehousing and logistics links of food and beverages, Emerson KJ3244X1-BA1 can be used to control the stackers, conveyors, and other devices for automated warehouses, as well as data interfacing to the company's logistics management system; therefore, automatic storing, retrieving, and distributing of goods is possible by which logistics efficiency will be increased, labor costs cut down, and the storage and transportation conditions of goods ensured to meet food safety requirements.

Pharmaceutical industry

The pharmaceutical industry is usually rigid in batch management and quality traceability of any batch of products. Emerson KJ3244X1-BA1 records and conveys more information regarding batch production, such as raw material batches, production time, equipment parameters, etc. This is held with the control system in access for inquiry and traceability once desired, thereby assisting in ensuring the quality traceability of drugs and meeting the regulatory formalities in terms of industries.