EPRO PR6453/110-101

Operating Parameters

Supply Voltage: The EPRO PR6453/110 - 101 operates with a supply voltage of -24 to -26 VDC. Such voltage specifications were developed with full consideration of the stability and reliability required for industrial operation.

Operating Temperature: The operating ambient temperature is -30°C to +85°C. The wide temperature range allows industrial instruments to operate in extreme environmental conditions, such as in power plants where temperature levels vary greatly depending on location and/or process.

Frequency Response: The product has a frequency response range of 0.5 to 200Hz. This means that the product can clearly detect and evaluate vibrations and many other dynamic phenomena over a wide frequency band, making it suitable for evaluating the mechanical health of many rotating and reciprocating machines.

Sensitivity: The sensitivity range is high, with a sensitivity of 100 mV/mm/s ± 5%. If this sensitivity is maintained, factors that are more difficult to perceive changes in vibration levels can be considered as initial signs of failure and preventive maintenance.

Dynamic Range: The dynamic range is > 65 dB. The wide dynamic range enables the EPRO PR6453/110-101 to process all input signals from the smallest to the largest without distortion and interference.

Product Features

Vibration Monitoring: This is the main job of the EPRO PR6453/110-101, it constantly measures the vibration levels of the machinery. This is done using state-of-the-art sensor technology. For example, an abnormal vibration of a turbine generator set may indicate a defect in the rotor, bearing or any other component, providing the operator with real-time vibration data that allows him to mechanically determine the condition of the equipment and take action.

Fault Detection: The device has intelligent algorithms for fault detection. It analyzes the vibration pattern and compares it to defined thresholds and patterns to identify normal and faulty operating conditions. For example, if a bearing starts to show defects, the device may detect characteristic vibration frequencies and amplitudes associated with bearing damage and issue a warning. In effect, the system provides early warnings that avoid catastrophic failures and unplanned downtime.

Signal Conditioning: The product also performs signal conditioning. It takes the raw sensor signal and processes it to ultimately produce a valid signal. Signal conditioning reduces noise and interference within limits; it amplifies the signal if necessary; it also changes the signal to conform to recognized standards for other analysis or transmission. Therefore, any conditioned signal can be integrated with a larger industrial control or monitoring system.

Data transmission: The EPRO PR6453/110-101 is capable of transmitting measurement information. With the help of communication interfaces such as Profibus, Modbus or Ethernet, it can be connected to a local control system or a remote monitoring station. This setup provides centralized monitoring and management of multiple machines spread across a plant. An example is the transmission of vibration data from various equipment with many motors and pumps in a large manufacturing plant to a central control room so that engineers can monitor, analyze and compare this data to optimize the overall performance and reliability of the plant.

Application range

Power generation industry: Monitoring the condition of turbines, generators, pumps and various other critical rotating equipment is one of the countless uses of this equipment in power plants. For example, continuous vibration monitoring ensures safe and efficient operation of steam turbines. By identifying any abnormal vibrations, predictive failures can be avoided and the availability of the generator set can be maximized.

Petrochemical Industry: EPRO PR6453/110 - 101 is used to monitor vibrations in pumps, compressors and motors. Pipeline pumping stations can identify disturbances in pumps that could lead to problems such as leaks or safety hazards. This also helps to schedule maintenance of such equipment, thereby reducing operating costs and increasing the plant's output.

Manufacturing: This product can be used to monitor the condition of machine tools, conveyor systems and assembly line equipment in manufacturing plants that contain a large number of rotating and reciprocating machines. For example, it can be used in an automotive engine manufacturing plant to monitor the vibrations of a machining center that produces engine parts. In this way, manufacturers can ensure quality and precision without production delays due to equipment failures.