Westinghouse 1C31219G01

Details

Westinghouse 1C31219G01 can collect real-time information for the operating status of the equipment, such as starting and stopping signals of the equipment, position signals, fault alarm signals, etc., with a very powerful Ethernet communication interface that forwards the information collected from a remote control center or monitoring system fast and accurately.

Specification

Rated voltage：24VDC

Output channels 16 output channels of relay output type, with a maximum single-channel load current of 2A/point.

Communication protocol：Modbus protocol.

Features

Good designed：Westinghouse 1C31219G01 can adapt to almost any desired operational environment. For example, Westinghouse 1C31219G01 can operate normally without any special protective measures or atmospheric conditioning equipment when exposed to such harsh operating environmental conditions as extremely cold and heat, moisture, vibration, and shock. This allows for the installation of the equipment in various environments of the industrial field, such as outdoor power equipment monitoring, equipment control in mines, and in high-temperature and high-pressure chemical production environments, thus reducing the constraints for the working environment and enhancing the convenience for deploying the equipment as well as increasing the reach of its applications.

Good fault diagnosis and alarm system: Westinghouse 1C31219G01 which promptly detects and registers the equipment failures to effectuate maintenance and repair works around the equipment. Surmising immediate locations of faults from Westinghouse 1C31219G01 can drastically shorten maintenance time, thus reducing maintenance costs and vastly increasing the availability and operational efficiency of the equipment. Simultaneously, the fault alarm information can be integrated with the company equipment management system to achieve automated management and early warning of equipment failures, make preparations for maintenance and arrangements for production scheduling ahead of time, thus enhancing the overall level of production management and economic benefits.

Data storage and recording function: Westinghouse 1C31219G01 employs a set capacity data storage unit that stores and records vital data and information collected during the course of system operation; once captured, such data would be opportune for future analysis and processing, such as optimization analysis of the production process and traceability analysis of failures on the equipment. In this aspect, a lot of useful information on prospective problems and space for ongoing optimization could be extracted from the former insights into the operational process during analysis performed by Westinghouse 1C31219G01, creating enough support for production-based decision-making by the company and improving the company's ongoing developmental processes and levels of management.

Application

Steel Industry

1.Blast furnace ironmaking: while the blast furnace ironmaking process is being conducted, Westinghouse 1C31219G01 will monitor and control the top pressure, temperature, material level, and various other parameters of the blast furnace, in real-time. When the furnace top pressure has gauged higher or lower than is normally observed, the module will quickly respond with the signal back to the control system, automatically adjust the opening of the pressure regulating valve, and ensure consistent and stable operations of the blast furnace. The Westinghouse 1C31219G01 also controls the start and stop of other feeding equipment and feeding action, uniformly feeding the blast furnace and increasing the quality and output of ironmaking.

2.Steel rolling production line: The Westinghouse 1C31219G01 can control a number of devices on the steel rolling production line including roller pressing, transmission motor, cooling system, etc. The amount of pressure on the roller and rolling speed are therefore accurately controlled in accordance with the rolling process specifications to ensure the dimensional accuracy and surface quality of steel. Westinghouse 1C31219G01 also enables real-time monitoring of equipment operating conditions; timely fault detection and alarm notificationsreduce the time needed for equipment shut-down to improve productivity

CNC machine tool industry

1.Machine tool control and monitoring: The Westinghouse 1C31219G01 is used for the CNC control system of machine tools, which controls machine tools in operations like coordinate axes movement, tool switching, coolant supply, etc. Westinghouse 1C31219G01 receives instruction from the CNC system to accurately control the feed movement of each axis of the machine tool in order to facilitate the processing of complex parts. Furthermore, Westinghouse 1C31219G01 monitors the operating status of the machine tool in real time-such as motor load, tool wear, etc.-and triggers alarms in real-time to prevent problems that might compromise the quality of the equipment and parts machined.

2. Automated production line integration: In automated processing production lines, Westinghouse 1C31219G01 can be integrated into other pieces of automated equipment and control systems for the automatic operation of the production line as a whole; for example, it may work with robots, automatic loading and unloading devices, and material conveying systems to complete tasks such as automatic processing, handling, and assembly of parts, ultimately leading to increased efficiency and consistent product quality.

Cement industry

1. Kiln control in cement production: The Westinghouse 1C31219G01 can control and monitor parameters like temperature, pressure, and ventilation levels of cement kilns in the production of cement. Appropriate adjustments of fuel supply and ventilation equipment, etc., have stabilized the combustion process instilling the calcination quality of the cement clinker at the best possible level. For example, if the kiln temperature is too high, the module will automatically reduce the fuel supply and increase ventilation level to prevent overburning of the cement clinker; contrarily, if the temperature is too low, supply of fuel will increase, thus ensuring the quality and output of cement production.

2. Cement batching and transportation: Control over cement batching systems is done with the Westinghouse 1C31219G01 to ensure that the proportion and amount is delivered correctly and accurately. According to formula requirements in cement production, the speed of feed of equipment, including belt scales and screw feeders, is automatically adjusted to ensure the accuracy and stability of cement batching. Meanwhile, it can also control bulk cement packing in automatic conveying equipment, such as Consolidated-Catisco cement products, using Westinghouse 1C31219G01.